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UK: Home is where the hemp is

Christine Webb

The Telegraph

Monday 16 May 2005

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It seems the unlikliest building material, but even Terry Waite has=20
championed the use of cannabis's respectable cousin, says Christine Webb

A new crop of homes is being sown in East Anglia. Or at least, seedlings=20
planted this spring will mature in four months, and may be used to make=20
building blocks for houses. The plants in question are cannabis hemp,=20
which, when mixed with lime, has special "green" properties that could take=
=20
the building industry by storm.

Before you ask, there are no narcotic influences behind this idea. This=20
form of hemp is a distant cousin of the recreational drug, and lacks its=20
best-known properties. It is a strong, fast-growing plant and has a tough=20
core that can be incorporated with lime to make a malleable mess; this can=
=20
be slopped between two sheets of plywood shuttering to form a low wall.=20
Once filled, the shuttering is moved up a notch, and the process repeated=20
to build up the wall's height.

One of the pioneers of this innovation is no less than Terry Waite, the=20
adviser to the former Archbishop of Canterbury Robert Runcie, who used the=
=20
material for a renovation project at his Suffolk home. The method was first=
=20
used in this country in 1996 to renovate a guest cottage in the grounds of=
=20
Waite's home. His architect, Ralph Carpenter, had just returned from=20
France, where he had seen hemp being used to build new houses.

"Some of the beams in our house date back to 1320, and at the bottom of our=
=20
short garden was a dilapidated, timber-framed building used as an animal=20
shelter. We decided to renovate it and make it somewhere for our=20
grandchildren to stay," says Waite, the author of several books, who works=
=20
for charities including Victim Support and Hostage UK.

"Ralph suggested the material because it would easily fill in between the=20
existing timber frame, so that you still had the beauty of the wood on=20
display, and it would provide insulation, so that the building would be=20
warm in winter, cool in summer.

"Large sacks of this chopped hemp arrived, and our builder mixed it with=20
lime in a cement mixer, then poured the slurry between two sheets of=20
shuttering to form a wall. It took a long time to dry out, but it set=20
extremely well to a pleasant honey colour, and we've had no trouble with=20
it. It's not too smooth a finish, so it suits this building. It's made a=20
nice little one-up, one-down guest-house. Somehow it's got a friendly=20
feeling, and in winter a wood-burning stove makes it cosy. We've named it=20
Ella's House, after my small grand-daughter."

Ralph Carpenter, of Modece Architects (01284 761141 ), later used the=20
technique to build an extension for his own 17th-century home, near=20
Sudbury. He was so happy with this that he also convinced the Suffolk=20
Housing Society (www.suffolkhousing.org) and St Edmundsbury Council to run=
=20
a trial by building England's first two new homes from hemp, at an=20
affordable housing site in Haverhill. These stand beside ordinary=20
block-built houses, giving a direct comparison for members of the Building=
=20
Research Establishment (BRE), who have a grant from the Department for=20
Environment, Food and Rural Affairs, to explore hemp.

Thermographic images from the BRE illustrate the superior insulation=20
properties of hemp, and the houses' structure and durability were reckoned=
=20
to be at least equal to those of conventionally constructed homes. The=20
hemp-and-lime mix "breathes", so less condensation collects; it is pretty=20
fireproof and the hemp homes won hands down on environmental impact, being=
=20
renewable and recyclable.

That would be enough to attract small builders. But what could really throw=
=20
such a material into the premiere league is its potential to produce a=20
carbon neutral - or even a carbon negative - building method, which would=20
more than come into its own if, as rumoured, carbon rationing is introduced=
=20
by the EU to combat global warming.

"There have been no significant problems with the hemp houses we built=20
nearly four years ago," says Steve Clark, of the Suffolk Housing Society.=20
"That was the first time hemp had been used to build new houses in this=20
country, but if we were going to use hemp on any larger scale, we'd need to=
=20
introduce economies into the building process because it's very=20
labour-intensive. So we're exploring the idea of making the hemp mix into=20
standard-sized building blocks."

Building with lime-hemp is simple, as it is a solid wall construction,=20
rather than a cavity wall, lime rendered on the outside, and lime=20
plastered. Clark is working with Ralph Carpenter and others, and Bath=20
University is testing some trial blocks, building dummy walls, and testing=
=20
the downward pressure of a roof weight. "If we succeed, this will have=20
wider use in the building industry, as putting it into a block cuts labour=
=20
costs. If the big boys adopt it, there are considerable environmental=20
benefits. We want to demonstrate that the product can be used safely for=20
building, then show it can be used on a large-scale, competitive basis (and=
=20
it has to be very competitive), then we have to show it's a long-term means=
=20
of building."

The ideal, says Clark, is to grow hemp locally, process it locally and=20
provide the blocks locally, if possible. It has to go through a hardening=20
process for use in buildings. East Anglia, where hemp is grown, has become=
=20
a testing ground, and the Essex company Hemcore is the only large-scale=20
processor in the UK, according to Mike Duckett, the managing director. "We=
=20
are quite close to producing a prototype block," says Duckett. "About 3,000=
=20
hectares of industrial hemp were grown in this country in the past year,=20
under contract to us. It's a significant operation.

"The use in building materials is a new market we're keen to promote. About=
=20
5,000 tonnes of this woody material is now being used in the French=20
construction industry every year. The public interest is phenomenal. It no=
=20
longer attracts only the yoghurt-and-sandals brigade."

Sally Harper and her partner, Tony Williams, agree. They set about building=
=20
a kitchen extension at the rear of their old Oxfordshire cottage with their=
=20
own hands, using shuttered hemp and lime.

"We had an oak timber frame built first, and used vertical softwood struts=
=20
at 600cm intervals, and then shuttered up the hemp on the outside of the=20
timber struts. It was very quick.

"The room is 18 feet by nine and it took us five days, but it would have=20
been less if the site had easier access. The recipe we used was: three=20
buckets of hemp, one of lime, one of water; you mix it all up in a cement=20
mixer, then pour it between the vertical plywood sheets and tamp it in.

"By the time you've got it all into the shuttering, which was about 2=B75ft=
=20
high, it's solid and you have to take away the plywood straight away or it=
=20
would stick.

"The walls cost us UKP700. They take about five weeks to set really hard.=20
You can't do it if the temperature drops below 5C, or it wouldn't dry, and=
=20
you can't do it when it's too hot, as it might crack."

And are they happy with the end result? "The hemp has lived up to my=20
expectations," says Sally. "The walls really breathe, and moisture can go=20
through them in the form of moisture vapour, instead of being kept in the=20
building."

For more information about building with hemp, view=20
www.projects.bre.co.uk/hemphomes

 

 

 

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